rotatingMachine/wiki/Home.md

# rotatingMachine

> **Reflects code as of `1a9f533` · regenerated `2026-05-11` via `npm run wiki:all`**
> If this banner is stale, the page may be out of date. Treat as informative, not authoritative.

## 1. What this node is

**rotatingMachine** models a single pump, compressor, or blower. It loads a supplier characteristic curve, takes upstream + downstream pressure measurements (or simulated values), predicts the resulting flow + power, drives a startup/shutdown state machine, and assesses prediction drift against measured flow / power. Used as a child of `machineGroupControl` when grouped, or directly under a `pumpingStation`.

## 2. Position in the platform

```mermaid
flowchart LR
    parent[machineGroupControl /<br/>pumpingStation]:::unit -->|flowmovement<br/>execsequence| rm[rotatingMachine<br/>Equipment]:::equip
    m_up[measurement<br/>pressure upstream]:::ctrl -.data.-> rm
    m_dn[measurement<br/>pressure downstream]:::ctrl -.data.-> rm
    sim[dashboard-sim<br/>virtual pressure children]:::ctrl -.data.-> rm
    rm -->|child.register| parent
    rm -.->|flow.predicted.*<br/>power.predicted.atequipment| parent
    classDef unit fill:#50a8d9,color:#000
    classDef equip fill:#86bbdd,color:#000
    classDef ctrl fill:#a9daee,color:#000
```

S88 colours: Unit `#50a8d9`, Equipment `#86bbdd`, Control Module `#a9daee`. Source of truth: `.claude/rules/node-red-flow-layout.md`.

## 3. Capability matrix

| Capability | Status | Notes |
|---|---|---|
| Curve-based flow prediction | ✅ | Built from `asset.model` via `curves/curveLoader`. |
| Curve-based power prediction | ✅ | Reverse curve composed inside `buildPredictors`. |
| FSM (startup / shutdown / movement) | ✅ | Shared `state/state.js` from generalFunctions. |
| Interruptible movements | ✅ | `abortMovement` from MGC overrides on new demand. |
| Drift assessment (flow + power) | ✅ | `DriftAssessor` with EWMA + alignment tolerance. |
| Virtual pressure children for sim | ✅ | `dashboard-sim-upstream / -downstream`. |
| Real-pressure child preference | ✅ | `pressureSelector` prefers real over virtual. |
| Group operating-point prediction | ✅ | `setGroupOperatingPoint` for MGC integration. |
| `cmd.estop` hard cut | ✅ | Forces `emergencystop` state. |
| `data.simulate-measurement` injection | ✅ | Pressure / flow / power / temperature. |
| Auto-recovery from prediction loss | ⚠️ | Reverts to null predictors silently — health falls to `invalid`. |
| Multi-parent registration | ⚠️ | Accepted but not exercised in production. |

## 4. Code map

```mermaid
flowchart TB
    subgraph nodeRED["nodeClass.js — adapter (BaseNodeAdapter)"]
        nc["buildDomainConfig()<br/>static DomainClass, commands"]
    end
    subgraph domain["specificClass.js — orchestrator (BaseDomain)"]
        sc["Machine.configure()<br/>_setupCurves / _setupState /<br/>_setupDrift / _setupPressure /<br/>_setupChildren"]
    end
    subgraph concerns["src/ concern modules"]
        curves["curves/<br/>loadModelCurve + normalize"]
        prediction["prediction/<br/>buildPredictors + math"]
        drift["drift/<br/>DriftAssessor + healthRefresh"]
        pressure["pressure/<br/>init + router + selector + virtual"]
        state["state/<br/>FSM bindings + sequenceController"]
        measurement["measurement/<br/>handlers + childRegistrar"]
        flow["flow/<br/>flowController (handleInput)"]
        display["display/<br/>workingCurves + CoG"]
        io["io/<br/>output + status"]
        commands["commands/<br/>topic registry + handlers"]
    end
    nc --> sc
    sc --> curves
    sc --> prediction
    sc --> drift
    sc --> pressure
    sc --> state
    sc --> measurement
    sc --> flow
    sc --> display
    sc --> io
    nc --> commands
```

| Module | Owns | Read first if you're changing… |
|---|---|---|
| `curves/` | Supplier curve loader + normaliser + reverse | Curve fitting, unit mismatches, fallback. |
| `prediction/` | Per-machine + group predictors, math helpers | Predicted flow / power values. |
| `drift/` | DriftAssessor (EWMA, alignment), healthRefresh | Prediction quality, flags, confidence. |
| `pressure/` | init + router + selector + virtual children | Pressure plumbing, sim vs real preference. |
| `state/` | FSM bindings + setpoint / sequence orchestration | Startup / shutdown sequences. |
| `measurement/` | Measurement handlers + child registrar | Measured value plumbing per type. |
| `flow/` | `flowController.handle(source, action, parameter)` | Top-level input dispatch. |
| `display/` | `showWorkingCurves`, `showCoG` | `query.curves` / `query.cog` outputs. |
| `io/` | `getOutput`, `getStatusBadge` | Output shape, badge text. |
| `commands/` | Input-topic registry and handlers | New input topics, payload validation. |

## 5. Topic contract

> **Auto-generated** from `src/commands/index.js`. Do NOT hand-edit between the markers. Re-run `npm run wiki:contract`.

<!-- BEGIN AUTOGEN: topic-contract -->

| Canonical topic | Aliases | Payload | Unit | Effect |
|---|---|---|---|---|
| `set.mode` | `setMode` | `string` | — | Switch the machine between auto / manual control modes. |
| `cmd.startup` | _(none)_ | `any` | — | Initiate the machine startup sequence. |
| `cmd.shutdown` | _(none)_ | `any` | — | Initiate the machine shutdown sequence. |
| `cmd.estop` | `emergencystop` | `any` | — | Trigger an emergency stop. |
| `execSequence` | _(none)_ | `object` | — | Legacy umbrella that demuxes payload.action to startup / shutdown. |
| `set.setpoint` | `execMovement` | `object` | — | Move the machine to a control-% setpoint via execMovement. |
| `set.flow-setpoint` | `flowMovement` | `object` | `volumeFlowRate` (default `m3/h`) | Move the machine to a flow setpoint via flowMovement. |
| `data.simulate-measurement` | `simulateMeasurement` | `object` | — | Inject a simulated sensor reading (pressure/flow/temperature/power). |
| `query.curves` | `showWorkingCurves` | `any` | — | Return the working curves for the machine on the reply port. |
| `query.cog` | `CoG` | `any` | — | Return the centre-of-gravity (CoG) point on the reply port. |
| `child.register` | `registerChild` | `string` | — | Register a child measurement with this machine. |

<!-- END AUTOGEN: topic-contract -->

## 6. Child registration

`measurement` children register through `childRegistrationUtils`; the machine subscribes to the matching `<asset.type>.measured.<positionVsParent>` event.

```mermaid
flowchart LR
    subgraph kids["accepted children (softwareType)"]
        m_pu["measurement<br/>type=pressure<br/>position=upstream"]:::ctrl
        m_pd["measurement<br/>type=pressure<br/>position=downstream"]:::ctrl
        m_f["measurement<br/>type=flow"]:::ctrl
        m_pw["measurement<br/>type=power"]:::ctrl
        m_t["measurement<br/>type=temperature"]:::ctrl
    end
    m_pu -->|pressure.measured.upstream| router[pressureRouter.route]
    m_pd -->|pressure.measured.downstream| router
    m_f  -->|flow.measured.<pos>| mh[measurementHandlers]
    m_pw -->|power.measured.atequipment| mh
    m_t  -->|temperature.measured.<pos>| mh
    router --> upd[updatePosition + drift refresh]
    mh --> upd
    classDef ctrl fill:#a9daee,color:#000
```

| softwareType | filter | wired to | side-effect |
|---|---|---|---|
| `measurement` | `type=pressure, position=upstream` | `pressureRouter.route('upstream', ...)` | Sets upstream pressure; refresh prediction + drift. |
| `measurement` | `type=pressure, position=downstream` | `pressureRouter.route('downstream', ...)` | Sets downstream pressure; refresh prediction + drift. |
| `measurement` | `type=flow, position=*` | `measurementHandlers.updateMeasuredFlow` | Stored; drift assessed against predicted. |
| `measurement` | `type=power, position=atEquipment` | `measurementHandlers.updateMeasuredPower` | Stored; drift assessed against predicted. |
| `measurement` | `type=temperature, position=*` | `measurementHandlers.updateMeasuredTemperature` | Stored; used by power correction if relevant. |

Two **virtual children** are auto-registered at startup: `dashboard-sim-upstream` and `dashboard-sim-downstream`. `data.simulate-measurement` payloads land on these. Real pressure children, when registered, are preferred over the virtuals by `pressureSelector`.

## 7. Lifecycle — what one event does

```mermaid
sequenceDiagram
    participant parent as MGC / pumpingStation
    participant rm as rotatingMachine
    participant fsm as state FSM
    participant pred as predictors
    participant out as Port-0 output

    parent->>rm: flowmovement (Q)
    rm->>rm: flowController.handle('parent', 'flowmovement', Q)
    rm->>fsm: setpoint(Q) → maybe transitionToState('accelerating')
    Note over fsm: state.emitter 'positionChange' per tick
    fsm-->>rm: positionChange → updatePosition()
    rm->>pred: calcFlowPower(x) → cFlow, cPower
    rm->>rm: calcEfficiency / cog / distance-BEP
    rm->>rm: drift refresh on every measured tick
    rm->>out: msg{topic, payload} (delta-compressed)
    parent->>rm: execsequence ('startup' | 'shutdown')
    rm->>fsm: transitionToState('starting' | 'stopping')
    fsm-->>rm: stateChange → _updateState()
```

## 8. Data model — `getOutput()`

Composed in `io/output.js → buildOutput(this)`, then delta-compressed.

<!-- BEGIN AUTOGEN: data-model -->

| Key | Type | Unit | Sample |
|---|---|---|---|
| `NCog` | number | — | `0` |
| `NCogPercent` | number | — | `0` |
| `atmPressure.measured.atequipment.wikigen-rotatingmachine-id` | number | — | `101325` |
| `cog` | number | — | `0` |
| `ctrl` | number | — | `0` |
| `effDistFromPeak` | number | — | `0` |
| `effRelDistFromPeak` | number | — | `0` |
| `flow.predicted.max.wikigen-rotatingmachine-id` | number | m3/s | `0` |
| `flow.predicted.min.wikigen-rotatingmachine-id` | number | m3/s | `0` |
| `maintenanceTime` | number | — | `0` |
| `mode` | string | — | `"auto"` |
| `moveTimeleft` | number | — | `0` |
| `predictionConfidence` | number | — | `0` |
| `predictionFlags` | array | — | `[…]` |
| `predictionPressureSource` | null | — | `null` |
| `predictionQuality` | string | — | `"invalid"` |
| `pressureDriftFlags` | array | — | `[…]` |
| `pressureDriftLevel` | number | — | `0` |
| `pressureDriftSource` | null | — | `null` |
| `runtime` | number | — | `0` |
| `state` | string | — | `"idle"` |
| `temperature.measured.atequipment.wikigen-rotatingmachine-id` | number | K | `15` |

<!-- END AUTOGEN: data-model -->

**Concrete sample** (live, from a known-good test run — pump warming up with simulated upstream/downstream pressure):

~~~json
{
  "state": "warmingup",
  "ctrl": 42.5,
  "mode": "auto",
  "runtime": 0.0014,
  "flow.predicted.downstream.default":     12.4,
  "flow.predicted.atequipment.default":    12.4,
  "flow.predicted.max.dashboard-sim-upstream": 22.1,
  "flow.predicted.min.dashboard-sim-upstream": 0,
  "power.predicted.atequipment.default":   18.2,
  "pressure.measured.upstream.dashboard-sim-upstream":     101325,
  "pressure.measured.downstream.dashboard-sim-downstream": 145000,
  "temperature.measured.atequipment.dashboard-sim-upstream": 15,
  "atmPressure.measured.atequipment.dashboard-sim-upstream": 101325,
  "predictionQuality": "warming",
  "predictionConfidence": 0.35,
  "predictionPressureSource": "dashboard-sim",
  "predictionFlags": ["pressure_init_warming"],
  "pressureDriftLevel": 0,
  "pressureDriftSource": null,
  "pressureDriftFlags": ["nominal"],
  "cog": 0.62, "NCog": 0.71, "NCogPercent": 62,
  "effDistFromPeak": 0.04, "effRelDistFromPeak": 0.12,
  "moveTimeleft": 0, "maintenanceTime": 0
}
~~~

Position labels are normalised to lowercase in MeasurementContainer keys (`atequipment`, `downstream`, `upstream`, `max`, `min`). The trailing `<childId>` segment is the registering child's id (or `default` for own predictions / virtuals tagged via `dashboard-sim-*`).

## 9. Configuration — editor form ↔ config keys

```mermaid
flowchart TB
    subgraph editor["Node-RED editor form"]
        f1[Asset — supplier / category / model / unit]
        f2[Position vs parent]
        f3[State times: startup / warmup / shutdown / cooldown]
        f4[Movement mode + reaction speed]
        f5[Process output format]
        f6[Database output format]
        f7[Logger — level / enabled]
    end
    subgraph cfg["Domain config slice"]
        c1[asset.model / asset.unit / asset.supplier / asset.category]
        c2[functionality.positionVsParent]
        c3[time.starting / warmingup / stopping / coolingdown]
        c4[movement.mode / movement.speed]
        c5[output.process]
        c6[output.dbase]
        c7[general.logging]
    end
    f1 --> c1
    f2 --> c2
    f3 --> c3
    f4 --> c4
    f5 --> c5
    f6 --> c6
    f7 --> c7
```

| Form field | Config key | Default | Range | Where used |
|---|---|---|---|---|
| Asset model | `asset.model` | `Unknown` | string (must resolve in curve loader) | `_setupCurves` |
| Asset flow unit | `asset.unit` | `m3/h` | unit string | unit policy `output.flow` |
| Position vs parent | `functionality.positionVsParent` | `atEquipment` | enum (`upstream`, `atEquipment`, `downstream`) | child-register payload + event suffix |
| State time — starting | `time.starting` | `10` (s) | ≥ 0 | FSM timing |
| State time — warmingup | `time.warmingup` | `5` (s) | ≥ 0 | FSM timing |
| State time — stopping | `time.stopping` | `5` (s) | ≥ 0 | FSM timing |
| State time — coolingdown | `time.coolingdown` | `10` (s) | ≥ 0 | FSM timing |
| Movement mode | `movement.mode` | `staticspeed` | enum (`staticspeed`, `dynspeed`) | position trajectory |
| Reaction speed | `movement.speed` | `1` | ≤ `maxSpeed` | trajectory ramp rate (%/s) |
| Process output format | `output.process` | `process` | enum (`process`, `json`, `csv`) | Port 0 formatter |
| Database output format | `output.dbase` | `influxdb` | enum (`influxdb`, `json`, `csv`) | Port 1 formatter |

## 10. State chart

The FSM is the canonical state set declared in `generalFunctions/src/state/stateConfig.json`. `emergencystop` is reachable from *every* state. Allowed transitions per `stateConfig.allowedTransitions`.

```mermaid
stateDiagram-v2
    [*] --> idle
    idle --> starting: execsequence(startup)
    idle --> off: off
    idle --> maintenance: maintenance
    starting --> warmingup: timer
    warmingup --> operational: timer
    operational --> accelerating: flowmovement / setpoint up
    operational --> decelerating: flowmovement / setpoint down
    accelerating --> operational: target reached
    decelerating --> operational: target reached
    operational --> stopping: execsequence(shutdown)
    stopping --> coolingdown: timer
    stopping --> idle: timer
    coolingdown --> idle: timer
    coolingdown --> off: off
    off --> idle: execsequence(startup)
    off --> maintenance: maintenance
    maintenance --> idle: maintenance done
    maintenance --> off: off

    note right of operational
        any state -> emergencystop
        via cmd.estop
    end note
```

`accelerating` / `decelerating` are abortable on new demand via `abortMovement(reason)`; the controller does **not** auto-transition back to `operational` after an abort (see `state.js` comment "Abort path"). `warmingup` and `coolingdown` are **protected** — abort signals are dropped for safety. `activeStates = { operational, starting, warmingup, accelerating, decelerating }` is the set MGC treats as "machine alive".

## 11. Examples

| Tier | File | What it shows | Status |
|---|---|---|---|
| Basic | `examples/01 - Basic Manual Control.json` | Inject + dashboard, simulated pressure, manual startup/shutdown | ✅ validated |
| Integration | `examples/02 - Integration with Machine Group.json` | rotatingMachine wired under MGC | ⏳ pending validation |
| Dashboard | `examples/03 - Dashboard Visualization.json` | FlowFuse charts: flow / power / pressure trends | ✅ in repo |
| Legacy | `examples/basic.flow.json` / `integration.flow.json` / `edge.flow.json` | Pre-refactor flows | ⚠️ kept until new Tier 2 is validated |

Screenshots will land under `wiki/_partial-screenshots/rotatingMachine/` once captured from the live demo.

## 12. Debug recipes

| Symptom | First thing to check | Where to look |
|---|---|---|
| `state` stuck on `idle`, no startup | Source not in `mode.allowedSources[currentMode]`. Check `flowController` warn log. | `_setupState` + `isValidSourceForMode`. |
| `flow.predicted.*` is 0 or `NaN` | Pressure not initialised — `predictionHealth.flags` will say `pressure_init_warming`. Inject pressure via `data.simulate-measurement` or wire real measurement children. | `getMeasuredPressure` + `pressureSelector`. |
| `predictionHealth.quality='invalid'` | Curve normalisation failed at startup — null predictors installed. Check container log for `Curve normalization failed for model …`. | `_setupCurves`. |
| Drift `level=3` after startup | Less than 10 paired samples (`minSamplesForLongTerm`) — wait a few ticks before judging. | `driftProfiles.minSamplesForLongTerm`. |
| `cmd.estop` doesn't recover | After `emergencystop`, only `idle` / `off` / `maintenance` are allowed. Send `cmd.shutdown` then `cmd.startup`, or reset via maintenance. | `stateConfig.allowedTransitions.emergencystop`. |
| Position bounces around target | Movement mode `dynspeed` ease-in/out may overshoot at high speed; try `staticspeed`. | `movement.mode`. |

> Never ship `enableLog: 'debug'` in a demo — fills the container log within seconds and obscures real errors.

## 13. When you would NOT use this node

- Use rotatingMachine for a **single** pump / compressor / blower. For groups of 2+ with load sharing, wire `machineGroupControl` as the parent.
- Don't use rotatingMachine to model a **passive non-return valve** — use `valve` (no curve, no FSM-driven motor).
- Don't use rotatingMachine without a **curve model** — flow / power predictions degrade to zero and drift is meaningless.

## 14. Known limitations / current issues

| # | Issue | Tracked in |
|---|---|---|
| 1 | Drift confidence drops to 0 when pressure source is missing > 30 s — health flips to `invalid` silently. | `pressure/pressureInitialization.js`. |
| 2 | Multi-parent registration accepted by `childRegistrationUtils` but ordering of teardown is not test-covered. | Open question — `OPEN_QUESTIONS.md`. |
| 3 | `data.simulate-measurement` does not unset previous values on missing keys — stale sim data can persist after toggling off. | `measurementHandlers.updateSimulatedMeasurement`. |
| 4 | `execSequence` legacy umbrella topic kept alive in registry; planned removal in Phase 7. | `commands/index.js` `_legacy: true`. |