fix(levelBased): drop hold zone, route through MGC.setDemand, add holdLevel + integrator variant pick; slim npm pack
levelBased ramp + engagement: - Ramp foot is now max(startLevel, holdLevel) — was max(startLevel, inflowLevel). inflowLevel is basin geometry, not a control setpoint; the implicit hold zone it created was causing pumps to "start at inflowLevel" instead of startLevel. - New optional `holdLevel` config (defaults to startLevel = no hold band). When raised, pumps engage at startLevel and hold at 0 % = MGC flow.min across [startLevel, holdLevel], then ramp 0..100 % to maxLevel. - Engagement decided in run() (not in `_applyMachineGroupLevelControl`): rising-edge hysteresis arming gates a clean turnOff early-return. Once armed, the helper always forwards setDemand(pct, '%') — 0 % legitimately means "engaged at min flow", no more soft-turnOff at the boundary. - Disengagement paths (minLevel hard-stop, stopLevel falling-edge, pre-arming idle) now all clear the shifted-ramp hysteresis state too. - Threshold validator drops the startLevel ≤ inflowLevel rule; adds startLevel ≤ holdLevel < maxLevel (only checked when holdLevel is explicitly set, so default-null doesn't false-flag). MGC unit math: - Replace direct group.handleInput(percent) with group.setDemand(pct, '%') in _applyMachineGroupLevelControl. The percent → m³/s resolution now lives in MGC.setDemand (committed separately in the MGC submodule). FlowAggregator variant picking: - New _pickFlowSum() helper mirrors selectBestNetFlow's variant precedence (measured first, then predicted) and resolves each side independently. Realistic mixed case — real measured upstream sensor + predicted pump outflow — now feeds the predicted-volume integrator. Was reading only `flow.predicted.*` so a real upstream sensor (which writes `flow.measured.*`) never moved the level. Editor: - New `holdLevel` and `deadZoneKeepAlivePercent` defaults + side-panel input rows in the levelbased mode preview. - Add the missing `ps-mode-line-holdLevel` SVG marker (was declared in the side-panel coupling but the SVG element didn't exist, so the dashed line never rendered). - Relax stopLevel marker gate so it renders for any non-negative typed value — start/stop ordering is the ribbon's job, not the marker's (was hiding the line whenever startLevel was momentarily smaller). - Add holdLevel to the marker loop in mode-preview so changes track. - Add stopLevel + holdLevel + maxLevel to all three bindRedraw lists (basin-diagram, mode-preview, bounds.apply) so the SVG, validation ribbon, and HTML5 min/max attrs update on every edit. - Initialise stopLevel + holdLevel + deadZoneKeepAlivePercent inputs in oneditprepare so reopening the editor shows the saved values. - nodeClass passes holdLevel + deadZoneKeepAlivePercent into the domain config. Tests: - New test/basic/_probe_upstream_emit.test.js: confirms the parent surfaces flow.measured.upstream.* on Port 0 after a measurement child write — pins the previously-invisible measured variant flow. - flowAggregator.basic.test.js: two new regression cases — measured inflow when predicted side is empty, and the measured-in / predicted-out mixed case. - control-levelBased.basic.test.js: new cases for the holdLevel hold band, the [stopLevel, startLevel] keep-alive, the engagement gate, and the "0 % at startLevel = setDemand" contract. - specificClass.test.js: zone tests adjusted to the new ramp foot. Shifted-ramp tests pin holdLevel = 3 explicitly so their legacy arithmetic (ramp foot at inflowLevel) stays self-consistent. - shifted-ramp-end-to-end.test.js: same holdLevel pin for the same reason. Packaging: - Add .gitignore + .npmignore so the published tarball drops the wiki/, simulations/, test/, tools/, .claude/ etc. The pack went from 1.5 MB (72 files) to ~57 KB (30 files). Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
@@ -10,7 +10,7 @@ const PumpingStation = require('../../src/specificClass');
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// assignment is no longer possible. Tests inject mock groups through the
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// real registration handshake so the registry remains the source of truth.
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function registerMockGroup(ps, id, behavior = {}) {
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const calls = { handleInput: [], turnOff: 0 };
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const calls = { setDemand: [], handleInput: [], turnOff: 0 };
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const mock = {
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config: {
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general: { id, name: id },
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@@ -21,6 +21,8 @@ function registerMockGroup(ps, id, behavior = {}) {
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emitter: { on: () => {} },
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setChildId: () => {}, setChildName: () => {}, setParentRef: () => {},
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},
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setDemand: behavior.setDemand
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|| (async (value, unit) => { calls.setDemand.push([value, unit]); }),
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handleInput: behavior.handleInput
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|| (async (...args) => { calls.handleInput.push(args); }),
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turnOffAllMachines: behavior.turnOffAllMachines
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@@ -163,7 +165,10 @@ test('Threshold guardrails — _validateThresholdOrdering', async (t) => {
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assert.ok(ps.thresholdIssues.some((i) => i.aName === 'startLevel'));
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});
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await t.test('startLevel > inflowLevel flagged for levelbased rising hold zone', () => {
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await t.test('startLevel > inflowLevel is allowed (sewer-buffer mode), no issue raised', () => {
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// Inflow gravity point at 3, startLevel pushed to 3.5 → basin is allowed
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// to fill past the inlet before pumps engage. levelBased shifts the ramp
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// foot to startLevel; the validator no longer flags the ordering.
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const ps = new PumpingStation(makeConfig({
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control: {
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mode: 'levelbased',
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@@ -171,7 +176,8 @@ test('Threshold guardrails — _validateThresholdOrdering', async (t) => {
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levelbased: { minLevel: 1, startLevel: 3.5, maxLevel: 4, curveType: 'linear' },
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},
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}));
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assert.ok(ps.thresholdIssues.some((i) => i.aName === 'startLevel' && i.bName === 'inflowLevel'));
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assert.ok(!ps.thresholdIssues.some((i) => i.aName === 'startLevel' && i.bName === 'inflowLevel'),
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'startLevel vs inflowLevel ordering must not raise an issue');
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});
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await t.test('outflowLevel >= inflowLevel flagged', () => {
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@@ -261,51 +267,77 @@ test('Levelbased control zones — _controlLevelBased', async (t) => {
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assert.equal(mock._calls.turnOff, 1);
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});
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await t.test('minLevel ≤ level < active ramp start → commands 0% without shutdown', async () => {
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await t.test('minLevel ≤ level < active ramp start → soft turnOff (pct=0 no longer dispatched)', async () => {
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const ps = new PumpingStation(makeConfig());
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ps.percControl = 42; // simulated previous demand
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const mock = registerMockGroup(ps, 'mgc1');
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ps.calibratePredictedLevel(1.5); // between minLevel=1 and startLevel=2
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await ps._controlLevelBased();
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assert.equal(ps.percControl, 0);
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assert.equal(mock._calls.handleInput[0][1], 0);
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// pct=0 → turnOff, no setDemand call (avoids MGC interpolating 0 % to dt.flow.min).
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assert.equal(mock._calls.turnOff, 1);
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assert.equal(mock._calls.setDemand.length, 0);
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});
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await t.test('filling: level between startLevel and inflowLevel commands 0%', async () => {
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await t.test('filling: level between startLevel and inflowLevel ramps from startLevel (no implicit hold zone)', async () => {
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const ps = new PumpingStation(makeConfig());
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const mock = registerMockGroup(ps, 'mgc1');
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ps.calibratePredictedLevel(2.5); // startLevel=2, inflowLevel=3
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ps.calibratePredictedLevel(2.5); // startLevel=2, inflowLevel=3, maxLevel=4
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await ps._controlLevelBased('filling');
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// Ramp foot = startLevel (NOT inflowLevel). lerp(2.5, [2, 4], [0, 100]) = 25.
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assert.ok(Math.abs(ps.percControl - 25) < 1e-9, `expected ~25 %, got ${ps.percControl}`);
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assert.equal(mock._calls.turnOff, 0, 'engaged — pumps must not be turned off in the ramp');
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assert.equal(mock._calls.setDemand.length, 1);
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assert.ok(Math.abs(mock._calls.setDemand[0][0] - 25) < 1e-9);
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});
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await t.test('filling: level ≥ maxLevel → percControl clamped at 100, routed via setDemand', async () => {
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const ps = new PumpingStation(makeConfig());
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const mock = registerMockGroup(ps, 'mgc1');
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ps.calibratePredictedLevel(3.5); // 3/4 of the [2,4] ramp → 75 %.
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await ps._controlLevelBased('filling');
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assert.ok(Math.abs(ps.percControl - 75) < 1e-9, `expected ~75 %, got ${ps.percControl}`);
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assert.equal(mock._calls.setDemand.length, 1);
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assert.equal(mock._calls.setDemand[0][1], '%');
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assert.ok(Math.abs(mock._calls.setDemand[0][0] - 75) < 1e-9);
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});
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await t.test('filling: holdLevel raises the ramp foot — explicit hold band [startLevel, holdLevel] sits at 0 %', async () => {
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const ps = new PumpingStation(makeConfig({
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control: {
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mode: 'levelbased',
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allowedModes: new Set(['levelbased']),
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levelbased: { minLevel: 1, startLevel: 2, holdLevel: 3, maxLevel: 4, curveType: 'linear', logCurveFactor: 9 },
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},
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}));
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const mock = registerMockGroup(ps, 'mgc1');
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ps.calibratePredictedLevel(2.5); // inside [startLevel, holdLevel]
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await ps._controlLevelBased('filling');
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assert.equal(ps.percControl, 0);
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assert.equal(mock._calls.handleInput[0][1], 0);
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assert.equal(mock._calls.turnOff, 0, 'engaged — hold band runs at MGC flow.min, not off');
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assert.deepEqual(mock._calls.setDemand[0], [0, '%']);
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});
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await t.test('filling: level ≥ inflowLevel → percControl linearly scaled to [0,100]', async () => {
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const ps = new PumpingStation(makeConfig());
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const mock = registerMockGroup(ps, 'mgc1');
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ps.calibratePredictedLevel(3.5); // midpoint of inflowLevel=3 and maxLevel=4
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await ps._controlLevelBased('filling');
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// lerp(3.5, [3,4], [0,100]) = 50
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assert.ok(Math.abs(ps.percControl - 50) < 1e-9);
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assert.equal(mock._calls.handleInput.length, 1);
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assert.ok(Math.abs(mock._calls.handleInput[0][1] - 50) < 1e-9);
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});
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await t.test('shift disabled (default): foot stays at inflowLevel even after fall', async () => {
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await t.test('shift disabled (default): foot stays at startLevel — falling levels track the ramp down to startLevel', async () => {
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const ps = new PumpingStation(makeConfig());
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registerMockGroup(ps, 'mgc1');
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// Climb past inflowLevel and beyond, then fall to a level inside [start..inflow].
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// Climb above startLevel, then fall to a level inside [start, inflow]. With
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// the new semantics (ramp foot = startLevel, NOT inflowLevel) the falling
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// level still produces a positive demand on the way down.
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ps.calibratePredictedLevel(3.8);
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await ps._controlLevelBased();
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assert.ok(ps.percControl > 0);
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ps.calibratePredictedLevel(2.5); // between startLevel=2 and inflowLevel=3
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ps.calibratePredictedLevel(2.5); // startLevel=2, maxLevel=4 → 25 %
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await ps._controlLevelBased();
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// Without shift the foot is inflowLevel → 0% in the hold zone.
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assert.equal(ps.percControl, 0);
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assert.ok(Math.abs(ps.percControl - 25) < 1e-9, `expected 25 % on the down ramp, got ${ps.percControl}`);
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});
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await t.test('shift enabled: arming on % threshold + hold-then-ramp on draining', async () => {
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// Geometry: inflow=3, max=4 → up curve goes 0%@3 to 100%@4.
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await t.test('shift enabled: arming on % threshold + hold-then-ramp on draining (with holdLevel pinning the foot)', async () => {
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// The original shifted-ramp test was authored against the legacy ramp
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// foot = inflowLevel (=3). With the new defaults the foot moves to
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// startLevel (=2), which changes every percentage in the trace. Pin
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// the foot back to 3 by setting holdLevel = 3 — that keeps this test's
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// arithmetic self-consistent: up curve goes 0 %@3 to 100 %@4.
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// shiftArmPercent=80 ⇒ arms when up curve ≥ 80 % i.e. level ≥ 3.8.
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// shiftLevel=3.5 ⇒ held output starts ramping down at this level.
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const ps = new PumpingStation(makeConfig({
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@@ -313,7 +345,7 @@ test('Levelbased control zones — _controlLevelBased', async (t) => {
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mode: 'levelbased',
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allowedModes: new Set(['levelbased']),
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levelbased: {
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minLevel: 1, startLevel: 2, maxLevel: 4, curveType: 'linear', logCurveFactor: 9,
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minLevel: 1, startLevel: 2, holdLevel: 3, maxLevel: 4, curveType: 'linear', logCurveFactor: 9,
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enableShiftedRamp: true, shiftLevel: 3.5, shiftArmPercent: 80,
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},
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},
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@@ -355,7 +387,9 @@ test('Levelbased control zones — _controlLevelBased', async (t) => {
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mode: 'levelbased',
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allowedModes: new Set(['levelbased']),
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levelbased: {
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minLevel: 1, startLevel: 2, maxLevel: 4, curveType: 'linear', logCurveFactor: 9,
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// Pin the ramp foot at 3 via holdLevel — keeps legacy arithmetic
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// self-consistent with the original test (up curve 0 %@3 → 100 %@4).
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minLevel: 1, startLevel: 2, holdLevel: 3, maxLevel: 4, curveType: 'linear', logCurveFactor: 9,
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enableShiftedRamp: true, shiftLevel: 3.5, shiftArmPercent: 80,
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},
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},
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@@ -381,7 +415,9 @@ test('Levelbased control zones — _controlLevelBased', async (t) => {
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control: {
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mode: 'levelbased',
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allowedModes: new Set(['levelbased']),
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levelbased: { minLevel: 1, startLevel: 2, maxLevel: 4, curveType: 'log', logCurveFactor: 9 },
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// holdLevel=3 keeps ramp foot at 3 so x=0.5 means level=3.5, matching
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// the legacy assertion bracket.
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levelbased: { minLevel: 1, startLevel: 2, holdLevel: 3, maxLevel: 4, curveType: 'log', logCurveFactor: 9 },
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},
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}));
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registerMockGroup(ps, 'mgc1');
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