- Bump banner hash from15cfb22→8cc02ee(latest HEAD). - Section 9: add missing `number` form field; mark localAtmPressure / waterDensity as hidden defaults with no form row; update mermaid diagram. - Section 14: add issue #5 (category 'wbd typical' vs 'EVOLV') and issue #6 (S88 colour already set — §16 note now stale). - npm run wiki:all run prior to edit; AUTOGEN markers untouched. Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
232 lines
11 KiB
Markdown
232 lines
11 KiB
Markdown
# diffuser
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> **Reflects code as of `8cc02ee` · regenerated `2026-05-11` via `npm run wiki:all`**
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> If this banner is stale, the page may be out of date. Treat as informative, not authoritative.
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## 1. What this node is
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**diffuser** models an aeration-diffuser zone. Given header pressure, water-column height, alpha factor, element count and airflow, it interpolates a supplier OTR curve, normalises airflow to Nm³/h, and emits oxygen-transfer rate plus a reactor-zone OTR for the downstream parent. Used as a leaf Equipment Module under a `reactor`.
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## 2. Position in the platform
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```mermaid
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flowchart LR
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src[blower / MGC / dashboard]:::unit -->|data.flow| diff[diffuser<br/>Equipment]:::equip
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setters[dashboard setters]:::ctrl -->|set.density / set.water-height /<br/>set.elements / set.alfa-factor /<br/>set.header-pressure| diff
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diff -->|child.register| reactor[reactor<br/>Unit]:::unit
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classDef unit fill:#50a8d9,color:#000
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classDef equip fill:#86bbdd,color:#000
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classDef ctrl fill:#a9daee,color:#000
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```
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S88 colours: Unit `#50a8d9`, Equipment `#86bbdd`, Control Module `#a9daee`. Source of truth: `.claude/rules/node-red-flow-layout.md`.
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## 3. Capability matrix
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| Capability | Status | Notes |
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|---|---|---|
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| Supplier OTR curve interpolation | ✅ | Density-keyed; falls back to single key when only one available. |
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| Air-density correction (header + atm) | ✅ | `_calcAirDensityMbar` per ideal-gas mix. |
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| Per-element flow tracking | ✅ | `o_flowElement = nFlow / nElements`. |
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| Static head loss from water column | ✅ | `_heightToPressureMbar`. |
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| Warning / alarm bands on flow-per-element | ✅ | Hysteresis 2 % (warn) / 10 % (alarm). |
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| Reactor-zone OTR for parent | ✅ | `oZoneOtr` derived from `diffuser.zoneVolume`. |
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| Idle handling at flow ≤ 0 | ✅ | Resets all derived outputs to zero. |
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| Typed `MeasurementContainer` emission | ❌ | All output flows via `getOutput()`; no typed series yet. |
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## 4. Code map
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```mermaid
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flowchart TB
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subgraph nodeRED["nodeClass.js — adapter (BaseNodeAdapter)"]
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nc["buildDomainConfig()<br/>static DomainClass, commands"]
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end
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subgraph domain["specificClass.js — orchestrator (BaseDomain)"]
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sc["Diffuser.configure()<br/>loads supplier specs<br/>setters → _recalculate()"]
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end
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subgraph concerns["src/ concern modules"]
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cmds["commands/<br/>topic registry + handlers"]
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end
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nc --> sc
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nc --> cmds
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```
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| Module | Owns | Read first if you're changing… |
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|---|---|---|
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| `commands/` | Input-topic registry + per-topic handlers | Topic naming, payload validation. |
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| `specificClass.js` (single file) | Setters, OTR/ΔP curve interpolation, alarms, output composition | Anything domain-side. |
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The diffuser was a small node so the P6.4 refactor did not split it into per-concern directories. Future work may extract `curves/` and `alarms/` if the file grows past ~250 lines.
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## 5. Topic contract
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> **Auto-generated** from `src/commands/index.js`. Do NOT hand-edit between the markers. Re-run `npm run wiki:contract`.
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<!-- BEGIN AUTOGEN: topic-contract -->
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| Canonical topic | Aliases | Payload | Unit | Effect |
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|---|---|---|---|---|
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| `data.flow` | `air_flow` | `number` | `volumeFlowRate` (default `m3/h`) | Push the measured air flow into the diffuser model. |
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| `set.density` | `density` | `number` | — | Update the air density used in OTR / SOTR calculations. |
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| `set.water-height` | `height_water` | `number` | — | Update the water column height above the diffusers (m). |
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| `set.header-pressure` | `header_pressure` | `number` | — | Update the header (supply) pressure feeding the diffusers (mbar). |
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| `set.elements` | `elements` | `number` | — | Update the count of active diffuser elements. |
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| `set.alfa-factor` | `alfaFactor` | `number` | — | Update the alfa factor used in oxygen-transfer correction. |
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<!-- END AUTOGEN: topic-contract -->
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## 6. Child registration
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diffuser is a leaf node — it accepts no children. It registers itself with its upstream parent (typically a reactor) at startup via the standard Port-2 handshake.
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```mermaid
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flowchart LR
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diff[diffuser]:::equip -->|child.register payload=node.id<br/>positionVsParent=atEquipment| reactor[reactor / parent]:::unit
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classDef equip fill:#86bbdd,color:#000
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classDef unit fill:#50a8d9,color:#000
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```
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| Direction | Counterparty | Side-effect |
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|---|---|---|
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| outbound at startup | upstream reactor | sends `child.register` on Port 2 with `positionVsParent` default `atEquipment` |
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| inbound | — | none accepted |
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## 7. Lifecycle — what one event does
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```mermaid
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sequenceDiagram
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participant src as upstream source
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participant diff as diffuser
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participant curve as supplier specs
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participant out as Port-0
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src->>diff: data.flow (Nm³/h)
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diff->>diff: setFlow → _recalculate
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alt flow ≤ 0
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diff->>diff: idle = true, reset derived outputs
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else flow > 0
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diff->>diff: air-density correction (atm + header)
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diff->>curve: interpolate OTR by density + flow/element
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diff->>curve: interpolate ΔP curve by flow/element
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diff->>diff: kg O₂/h, combined efficiency, slope
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diff->>diff: _checkLimits (warn / alarm bands)
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end
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diff->>diff: notifyOutputChanged()
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diff->>out: msg{topic, payload (delta-compressed)}
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```
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## 8. Data model — `getOutput()`
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What lands on Port 0. Composed in `Diffuser.getOutput()`, then delta-compressed by `outputUtils.formatMsg`.
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<!-- BEGIN AUTOGEN: data-model -->
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| Key | Type | Unit | Sample |
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|---|---|---|---|
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| `alarm` | array | — | `[…]` |
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| `efficiency` | number | — | `0` |
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| `iFlow` | number | — | `0` |
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| `iMWater` | number | — | `0` |
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| `iPressure` | number | — | `0` |
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| `idle` | boolean | — | `true` |
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| `nFlow` | number | — | `0` |
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| `oFlowElement` | number | — | `0` |
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| `oKgo2H` | number | — | `0` |
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| `oOtr` | number | — | `0` |
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| `oPLoss` | number | — | `0` |
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| `oZoneOtr` | number | — | `0` |
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| `slope` | number | — | `0` |
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| `warning` | array | — | `[…]` |
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<!-- END AUTOGEN: data-model -->
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`oZoneOtr` is `kg O₂ / m³ / day`; it is `0` when `diffuser.zoneVolume` is unset.
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## 9. Configuration — editor form ↔ config keys
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```mermaid
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flowchart TB
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subgraph editor["Node-RED editor form"]
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f0[Zone number]
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f1[Element count]
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f2[Diffuser density]
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f3[Water height]
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f4[Header pressure]
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f5[Alpha factor]
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f6[Zone volume]
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end
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subgraph config["Domain config slice"]
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c0[diffuser.number]
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c1[diffuser.elements]
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c2[diffuser.density]
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c3[diffuser.waterHeight]
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c4[diffuser.headerPressure]
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c5[diffuser.alfaFactor]
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c6[diffuser.zoneVolume]
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c7["diffuser.localAtmPressure (hidden)"]
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c8["diffuser.waterDensity (hidden)"]
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end
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f0 --> c0
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f1 --> c1
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f2 --> c2
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f3 --> c3
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f4 --> c4
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f5 --> c5
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f6 --> c6
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```
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| Form field | Config key | Default | Range | Where used |
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|---|---|---|---|---|
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| Zone number | `diffuser.number` | `1` | int ≥ 1 | node label (`name_N`) |
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| Element count | `diffuser.elements` | `1` | int ≥ 1 | per-element flow |
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| Diffuser density | `diffuser.density` | `2.4` | > 0 | OTR curve key |
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| Water height | `diffuser.waterHeight` | `0` | ≥ 0 (m) | static head + kg O₂/h |
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| Header pressure | `diffuser.headerPressure` | `0` | ≥ 0 (mbar) | air density correction |
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| Alpha factor | `diffuser.alfaFactor` | `0.7` | 0–1 | oxygen-transfer correction |
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| _(hidden default)_ | `diffuser.localAtmPressure` | `1013.25` | > 0 (mbar) | density baseline |
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| _(hidden default)_ | `diffuser.waterDensity` | `997` | > 0 (kg/m³) | static head |
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| Zone volume | `diffuser.zoneVolume` | `0` | ≥ 0 (m³) | `oZoneOtr` |
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## 10. State chart
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Skipped — diffuser is stateless. Every input setter recomputes the full output snapshot; there are no transitions to track. The `idle` flag is a derived predicate (`i_flow ≤ 0`), not a state.
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## 11. Examples
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| Tier | File | What it shows | Mandatory? |
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| Basic | `examples/01-Basic.flow.json` | Inject `data.flow` + dashboard, no parent | ✅ |
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| Integration | `examples/02-Integration.flow.json` | diffuser registered under a reactor zone | ✅ |
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| Dashboard | `examples/03-Dashboard.flow.json` | Live FlowFuse charts (OTR, kg O₂/h, efficiency) | ⭕ |
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Screenshots under `wiki/_partial-screenshots/diffuser/` when produced. Docker compose snippet under `examples/README.md`.
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## 12. Debug recipes
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| Symptom | First thing to check | Where to look |
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| `oOtr` stuck at zero | `i_flow` is zero or negative → `idle = true`. | `_recalculate` early-return |
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| Warning / alarm always firing | Flow-per-element outside curve `minX` / `maxX` ± hysteresis. | `_checkLimits` |
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| `oZoneOtr` is zero despite valid OTR | `diffuser.zoneVolume` is unset or non-positive. | `getReactorOtr` |
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| `nFlow` differs from `iFlow` at non-zero flow | Air-density correction — header pressure or atm differ from reference. | `_calcAirDensityMbar` |
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| `efficiency` flat at 0 | OTR or ΔP curve span is zero in the operating band. | `_combineEff` |
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> Never ship `enableLog: 'debug'` in a demo — fills the container log within seconds and obscures real errors. Use only for live debugging.
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## 13. When you would NOT use this node
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- Use diffuser for a **fine-bubble aeration zone** with a supplier OTR curve. For coarse-bubble or jet aeration, model OTR externally.
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- Don't use diffuser when the upstream blower already publishes oxygen-transfer telemetry — diffuser duplicates the calculation.
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- Skip diffuser if you only need flow-per-element warning bands without OTR — a `measurement` node with bands is lighter.
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## 14. Known limitations / current issues
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| # | Issue | Tracked in |
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| 1 | **Port-count change (Phase 6):** pre-refactor the diffuser exposed 4 outputs (process, dbase, reactor control with `topic: 'OTR'`, parent registration). The reactor-control message merged into Port 0 as `oZoneOtr`; consumers reading the dedicated control port must migrate to `payload.oZoneOtr`. No alias is provided — the shape differs (single value vs full process payload). | CONTRACT.md `## Port-count change` |
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| 2 | Supplier specs are hard-coded inside `_loadSpecs()` (GVA / ELASTOX-R). A configurable supplier registry is pending. | `specificClass.js _loadSpecs` |
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| 3 | No typed `MeasurementContainer` emission — `oOtr` / `oZoneOtr` cannot be subscribed via the generic `ChildRouter` handshake. Parents must read Port 0 messages. | CONTRACT.md `## Events emitted` |
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| 4 | Warning / alarm thresholds are fixed (2 % / 10 % hysteresis); not yet config-driven. | `configure()` literals |
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| 5 | **Node category mismatch:** `diffuser.html` registers under `category: 'wbd typical'` instead of `'EVOLV'`. All other platform nodes target `'EVOLV'` for consistent palette grouping in the editor. | `diffuser.html` line 3 |
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| 6 | **S88 colour — resolved:** `diffuser.html` already declares `color: '#86bbdd'` (Equipment Module). The WIKI_TEMPLATE §16 note listing diffuser as having "no colour set" is stale and can be removed in the next template refresh. | `diffuser.html` line 4 |
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