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Author SHA1 Message Date
Rene De Ren
85797b5b8b Align machineGroupControl with current architecture 2026-03-12 16:43:29 +01:00
3 changed files with 112 additions and 123 deletions

View File

@@ -1,15 +1,12 @@
<!--
brabantse delta kleuren:
#eaf4f1
#86bbdd
#bad33b
#0c99d9
#a9daee
#0f52a5
#50a8d9
#cade63
#4f8582
#c4cce0
| S88-niveau | Primair (blokkleur) | Tekstkleur |
| ---------------------- | ------------------- | ---------- |
| **Area** | `#0f52a5` | wit |
| **Process Cell** | `#0c99d9` | wit |
| **Unit** | `#50a8d9` | zwart |
| **Equipment (Module)** | `#86bbdd` | zwart |
| **Control Module** | `#a9daee` | zwart |
-->
<script src="/machineGroupControl/menu.js"></script> <!-- Load the menu script for dynamic dropdowns -->
<script src="/machineGroupControl/configData.js"></script> <!-- Load the config script for node information -->
@@ -17,10 +14,12 @@
<script>
RED.nodes.registerType('machineGroupControl',{
category: "EVOLV",
color: "#eaf4f1",
color: "#50a8d9",
defaults: {
// Define default properties
name: { value: "" },
processOutputFormat: { value: "process" },
dbaseOutputFormat: { value: "influxdb" },
// Logger properties
enableLog: { value: false },
@@ -39,7 +38,7 @@
outputs:3,
inputLabels: ["Input"],
outputLabels: ["process", "dbase", "parent"],
icon: "font-awesome/fa-tachometer",
icon: "font-awesome/fa-cogs",
label: function () {
return this.positionIcon + " " + "machineGroup";
@@ -77,6 +76,24 @@
<script type="text/html" data-template-name="machineGroupControl">
<h3>Output Formats</h3>
<div class="form-row">
<label for="node-input-processOutputFormat"><i class="fa fa-random"></i> Process Output</label>
<select id="node-input-processOutputFormat" style="width:60%;">
<option value="process">process</option>
<option value="json">json</option>
<option value="csv">csv</option>
</select>
</div>
<div class="form-row">
<label for="node-input-dbaseOutputFormat"><i class="fa fa-database"></i> Database Output</label>
<select id="node-input-dbaseOutputFormat" style="width:60%;">
<option value="influxdb">influxdb</option>
<option value="json">json</option>
<option value="csv">csv</option>
</select>
</div>
<!-- Logger fields injected here -->
<div id="logger-fields-placeholder"></div>

View File

@@ -38,21 +38,9 @@ class nodeClass {
const cfgMgr = new configManager();
this.defaultConfig = cfgMgr.getConfig(this.name);
// Merge UI config over defaults
this.config = {
general: {
name: uiConfig.name,
id: node.id, // node.id is for the child registration process
unit: uiConfig.unit, // add converter options later to convert to default units (need like a model that defines this which units we are going to use and then conver to those standards)
logging: {
enabled: uiConfig.enableLog,
logLevel: uiConfig.logLevel,
},
},
functionality: {
positionVsParent: uiConfig.positionVsParent || "atEquipment", // Default to 'atEquipment' if not set
},
};
// Build config: base sections (no domain-specific config for group controller)
this.config = cfgMgr.buildConfig(this.name, uiConfig, node.id);
// Utility for formatting outputs
this._output = new outputUtils();
}
@@ -80,7 +68,7 @@ class nodeClass {
const availableMachines = Object.values(mg.machines || {}).filter((machine) => {
// Safety check: ensure machine and machine.state exist
if (!machine || !machine.state || typeof machine.state.getCurrentState !== 'function') {
console.warn(`Machine missing or invalid:`, machine?.config?.general?.id || 'unknown');
mg.logger.warn(`Machine missing or invalid: ${machine?.config?.general?.id || 'unknown'}`);
return false;
}
@@ -198,40 +186,35 @@ class nodeClass {
const mg = this.source;
const RED = this.RED;
switch (msg.topic) {
case "registerChild":
console.log(`Registering child in mgc: ${msg.payload}`);
case "registerChild": {
const childId = msg.payload;
const childObj = RED.nodes.getNode(childId);
// Debug: Check what we're getting
console.log(`Child object:`, childObj ? 'found' : 'NOT FOUND');
console.log(`Child source:`, childObj?.source ? 'exists' : 'MISSING');
if (childObj?.source) {
console.log(`Child source type:`, childObj.source.constructor.name);
console.log(`Child has state:`, !!childObj.source.state);
}
mg.logger.debug(`Registering child: ${childId}, found: ${!!childObj}, source: ${!!childObj?.source}`);
mg.childRegistrationUtils.registerChild(
childObj.source,
msg.positionVsParent
);
// Debug: Check machines after registration
console.log(`Total machines after registration:`, Object.keys(mg.machines || {}).length);
break;
case "setMode":
mg.logger.debug(`Total machines after registration: ${Object.keys(mg.machines || {}).length}`);
break;
}
case "setMode": {
const mode = msg.payload;
mg.setMode(mode);
break;
}
case "setScaling":
case "setScaling": {
const scaling = msg.payload;
mg.setScaling(scaling);
break;
}
case "Qd":
case "Qd": {
const Qd = parseFloat(msg.payload);
const sourceQd = "parent";
@@ -245,9 +228,10 @@ class nodeClass {
msg.payload = "done";
send(msg);
} catch (e) {
console.log(e);
mg.logger.error(`Demand handling failed: ${e.message}`);
}
break;
}
default:
// Handle unknown topics if needed

View File

@@ -1,20 +1,6 @@
/**
* @summary A class to interact and manipulate machines with a non-euclidian curve
* @description A class to interact and manipulate machines with a non-euclidian curve
* @module machineGroup
* @exports machineGroup
* @version 0.1.0
* @since 0.1.0
*
* Author:
* - Rene De Ren
* Email:
* - r.de.ren@brabantsedelta.nl
*/
//load local dependencies
const EventEmitter = require("events");
const {logger,configUtils,configManager, MeasurementContainer, interpolation , childRegistrationUtils} = require('generalFunctions');
const {logger,configUtils,configManager, MeasurementContainer, interpolation , childRegistrationUtils, POSITIONS} = require('generalFunctions');
class MachineGroup {
constructor(machineGroupConfig = {}) {
@@ -89,7 +75,7 @@ class MachineGroup {
Object.values(this.machines).forEach(machine => {
const totals = { flow: { min: Infinity, max: 0 }, power: { min: Infinity, max: 0 } };
//fetch min flow ever seen over all machines
Object.entries(machine.predictFlow.inputCurve).forEach(([pressure, xyCurve], index) => {
Object.entries(machine.predictFlow.inputCurve).forEach(([pressure, xyCurve], _index) => {
const minFlow = Math.min(...xyCurve.y);
const maxFlow = Math.max(...xyCurve.y);
@@ -154,8 +140,8 @@ class MachineGroup {
const maxFlow = machine.predictFlow.currentFxyYMax;
const minPower = machine.predictPower.currentFxyYMin;
const maxPower = machine.predictPower.currentFxyYMax;
const actFlow = machine.measurements.type("flow").variant("predicted").position("downstream").getCurrentValue();
const actPower = machine.measurements.type("power").variant("predicted").position("atEquipment").getCurrentValue();
const actFlow = machine.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).getCurrentValue();
const actPower = machine.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).getCurrentValue();
this.logger.debug(`Machine ${machine.config.general.id} - Min Flow: ${minFlow}, Max Flow: ${maxFlow}, Min Power: ${minPower}, Max Power: ${maxPower}, NCog: ${machine.NCog}`);
@@ -209,11 +195,11 @@ class MachineGroup {
const { flow, power } = this.calcDynamicTotals();
this.logger.debug(`Dynamic Totals after pressure change - Flow: Min ${flow.min}, Max ${flow.max}, Act ${flow.act} | Power: Min ${power.min}, Max ${power.max}, Act ${power.act}`);
this.measurements.type("flow").variant("predicted").position("downstream").value(flow.act);
this.measurements.type("power").variant("predicted").position("atEquipment").value(power.act);
this.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).value(flow.act);
this.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(power.act);
const { maxEfficiency, lowestEfficiency } = this.calcGroupEfficiency(this.machines);
const efficiency = this.measurements.type("efficiency").variant("predicted").position("atEquipment").getCurrentValue();
const efficiency = this.measurements.type("efficiency").variant("predicted").position(POSITIONS.AT_EQUIPMENT).getCurrentValue();
this.calcDistanceBEP(efficiency,maxEfficiency,lowestEfficiency);
}
@@ -249,11 +235,11 @@ class MachineGroup {
//add special cases
if( state === "operational" && ( mode == "virtualControl" || mode === "fysicalControl") ){
let flow = 0;
if(machine.measurements.type("flow").variant("measured").position("downstream").getCurrentValue()){
flow = machine.measurements.type("flow").variant("measured").position("downstream").getCurrentValue();
if(machine.measurements.type("flow").variant("measured").position(POSITIONS.DOWNSTREAM).getCurrentValue()){
flow = machine.measurements.type("flow").variant("measured").position(POSITIONS.DOWNSTREAM).getCurrentValue();
}
else if(machine.measurements.type("flow").variant("predicted").position("downstream").getCurrentValue()){
flow = machine.measurements.type("flow").variant("predicted").position("downstream").getCurrentValue();
else if(machine.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).getCurrentValue()){
flow = machine.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).getCurrentValue();
}
else{
this.logger.error("Dont perform calculation at all seeing that there is a machine working but we dont know the flow its producing");
@@ -403,10 +389,10 @@ class MachineGroup {
try{
//we need to force the pressures of all machines to be equal to the highest pressure measured in the group
// this is to ensure a correct evaluation of the flow and power consumption
const pressures = Object.entries(this.machines).map(([machineId, machine]) => {
return {
downstream: machine.measurements.type("pressure").variant("measured").position("downstream").getCurrentValue(),
upstream: machine.measurements.type("pressure").variant("measured").position("upstream").getCurrentValue()
const pressures = Object.entries(this.machines).map(([_machineId, machine]) => {
return {
downstream: machine.measurements.type("pressure").variant("measured").position(POSITIONS.DOWNSTREAM).getCurrentValue(),
upstream: machine.measurements.type("pressure").variant("measured").position(POSITIONS.UPSTREAM).getCurrentValue()
};
});
@@ -416,12 +402,12 @@ class MachineGroup {
this.logger.debug(`Max downstream pressure: ${maxDownstream}, Min upstream pressure: ${minUpstream}`);
//set the pressures
Object.entries(this.machines).forEach(([machineId, machine]) => {
Object.entries(this.machines).forEach(([_machineId, machine]) => {
if(machine.state.getCurrentState() !== "operational" && machine.state.getCurrentState() !== "accelerating" && machine.state.getCurrentState() !== "decelerating"){
//Equilize pressures over all machines so we can make a proper calculation
machine.measurements.type("pressure").variant("measured").position("downstream").value(maxDownstream);
machine.measurements.type("pressure").variant("measured").position("upstream").value(minUpstream);
machine.measurements.type("pressure").variant("measured").position(POSITIONS.DOWNSTREAM).value(maxDownstream);
machine.measurements.type("pressure").variant("measured").position(POSITIONS.UPSTREAM).value(minUpstream);
// after updating the measurement directly we need to force the update of the value OLIFANT this is not so clear now in the code
// we need to find a better way to do this but for now it works
@@ -465,10 +451,10 @@ class MachineGroup {
this.logger.debug(`Moving to demand: ${Qd.toFixed(2)} -> Pumps: [${debugInfo}] => Total Power: ${bestResult.bestPower.toFixed(2)}`);
//store the total delivered power
this.measurements.type("power").variant("predicted").position("atEquipment").value(bestResult.bestPower);
this.measurements.type("flow").variant("predicted").position("downstream").value(bestResult.bestFlow);
this.measurements.type("efficiency").variant("predicted").position("atEquipment").value(bestResult.bestFlow / bestResult.bestPower);
this.measurements.type("Ncog").variant("predicted").position("atEquipment").value(bestResult.bestCog);
this.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(bestResult.bestPower);
this.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).value(bestResult.bestFlow);
this.measurements.type("efficiency").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(bestResult.bestFlow / bestResult.bestPower);
this.measurements.type("Ncog").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(bestResult.bestCog);
await Promise.all(Object.entries(this.machines).map(async ([machineId, machine]) => {
// Find the flow for this machine in the best combination
@@ -504,10 +490,10 @@ class MachineGroup {
// Equalize pressure across all machines for machines that are not running. This is needed to ensure accurate flow and power predictions.
equalizePressure(){
// Get current pressures from all machines
const pressures = Object.entries(this.machines).map(([machineId, machine]) => {
return {
downstream: machine.measurements.type("pressure").variant("measured").position("downstream").getCurrentValue(),
upstream: machine.measurements.type("pressure").variant("measured").position("upstream").getCurrentValue()
const pressures = Object.entries(this.machines).map(([_machineId, machine]) => {
return {
downstream: machine.measurements.type("pressure").variant("measured").position(POSITIONS.DOWNSTREAM).getCurrentValue(),
upstream: machine.measurements.type("pressure").variant("measured").position(POSITIONS.UPSTREAM).getCurrentValue()
};
});
@@ -518,8 +504,8 @@ class MachineGroup {
// Set consistent pressures across machines
Object.entries(this.machines).forEach(([machineId, machine]) => {
if(!this.isMachineActive(machineId)){
machine.measurements.type("pressure").variant("measured").position("downstream").value(maxDownstream);
machine.measurements.type("pressure").variant("measured").position("upstream").value(minUpstream);
machine.measurements.type("pressure").variant("measured").position(POSITIONS.DOWNSTREAM).value(maxDownstream);
machine.measurements.type("pressure").variant("measured").position(POSITIONS.UPSTREAM).value(minUpstream);
// Update the measured pressure value
const pressure = machine.getMeasuredPressure();
this.logger.debug(`Setting pressure for machine ${machineId} to ${pressure}`);
@@ -563,7 +549,7 @@ class MachineGroup {
}
filterOutUnavailableMachines(list) {
const newList = list.filter(({ id, machine }) => {
const newList = list.filter(({ machine }) => {
const state = machine.state.getCurrentState();
const validActionForMode = machine.isValidActionForMode("execSequence", "auto");
@@ -578,7 +564,7 @@ class MachineGroup {
let lowestEfficiency = Infinity;
// Calculate the average efficiency of all machines -> peak is the average of them all
Object.entries(machines).forEach(([machineId, machine]) => {
Object.entries(machines).forEach(([_machineId, machine]) => {
cumEfficiency += machine.cog;
if(machine.cog < lowestEfficiency){
lowestEfficiency = machine.cog;
@@ -593,7 +579,7 @@ class MachineGroup {
}
//move machines assuming equal control in flow and a priority list
async equalFlowControl(Qd, powerCap = Infinity, priorityList = null) {
async equalFlowControl(Qd, _powerCap = Infinity, priorityList = null) {
try {
// equalize pressure across all machines
@@ -648,13 +634,13 @@ class MachineGroup {
break;
}
case (Qd > activeTotals.flow.max):
case (Qd > activeTotals.flow.max): {
// Case 2: Demand is above the maximum available flow.
// Start the non-active machine with the highest priority and distribute Qd over all available machines.
let i = 1;
while (totalFlow < Qd && i <= machinesInPriorityOrder.length) {
Qd = Qd / i;
if(machinesInPriorityOrder[i-1].machine.predictFlow.currentFxyYMax >= Qd){
for ( let i2 = 0; i2 < i ; i2++){
if(! this.isMachineActive(machinesInPriorityOrder[i2].id)){
@@ -666,11 +652,12 @@ class MachineGroup {
}
i++;
}
break;
}
default:
default: {
// Default case: Demand is within the active range.
const countActiveMachines = machinesInPriorityOrder.filter(({ id }) => this.isMachineActive(id)).length;
@@ -684,6 +671,7 @@ class MachineGroup {
}
break;
}
}
// Log information about flow distribution
@@ -695,10 +683,10 @@ class MachineGroup {
this.logger.debug(`Priority control for demand: ${totalFlow.toFixed(2)} -> Active pumps: [${debugInfo}] => Total Power: ${totalPower.toFixed(2)}`);
// Store measurements
this.measurements.type("power").variant("predicted").position("atEquipment").value(totalPower);
this.measurements.type("flow").variant("predicted").position("downstream").value(totalFlow);
this.measurements.type("efficiency").variant("predicted").position("atEquipment").value(totalFlow / totalPower);
this.measurements.type("Ncog").variant("predicted").position("atEquipment").value(totalCog);
this.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(totalPower);
this.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).value(totalFlow);
this.measurements.type("efficiency").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(totalFlow / totalPower);
this.measurements.type("Ncog").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(totalCog);
this.logger.debug(`Flow distribution: ${JSON.stringify(flowDistribution)}`);
// Apply the flow distribution to machines
@@ -736,7 +724,7 @@ class MachineGroup {
}
//capp input to 100
input > 100 ? input = 100 : input = input;
if (input > 100) { input = 100; }
const numOfMachines = Object.keys(this.machines).length;
const procentTotal = numOfMachines * input;
@@ -750,7 +738,7 @@ class MachineGroup {
if(machinesNeeded > machinesActive){
//start extra machine and put all active machines at min control
machinesInPriorityOrder.forEach(({ id, machine }, index) => {
machinesInPriorityOrder.forEach(({ id }, index) => {
if(index < machinesNeeded){
ctrlDistribution.push({machineId : id, ctrl : 0});
}
@@ -759,7 +747,7 @@ class MachineGroup {
if(machinesNeeded < machinesActive){
machinesInPriorityOrder.forEach(({ id, machine }, index) => {
machinesInPriorityOrder.forEach(({ id }, index) => {
if(this.isMachineActive(id)){
if(index < machinesNeeded){
ctrlDistribution.push({machineId : id, ctrl : 100});
@@ -776,7 +764,7 @@ class MachineGroup {
// distribute input equally among active machines (0 - 100%)
const ctrlPerMachine = procentTotal / machinesActive;
machinesInPriorityOrder.forEach(({ id, machine }) => {
machinesInPriorityOrder.forEach(({ id }) => {
if (this.isMachineActive(id)) {
// ensure ctrl is capped between 0 and 100%
const ctrlValue = Math.max(0, Math.min(ctrlPerMachine, 100));
@@ -808,10 +796,10 @@ class MachineGroup {
const totalFlow = [];
// fetch and store measurements
Object.entries(this.machines).forEach(([machineId, machine]) => {
Object.entries(this.machines).forEach(([_machineId, machine]) => {
const powerValue = machine.measurements.type("power").variant("predicted").position("atEquipment").getCurrentValue();
const flowValue = machine.measurements.type("flow").variant("predicted").position("downstream").getCurrentValue();
const powerValue = machine.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).getCurrentValue();
const flowValue = machine.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).getCurrentValue();
if (powerValue !== null) {
totalPower.push(powerValue);
@@ -821,11 +809,11 @@ class MachineGroup {
}
});
this.measurements.type("power").variant("predicted").position("atEquipment").value(totalPower.reduce((a, b) => a + b, 0));
this.measurements.type("flow").variant("predicted").position("downstream").value(totalFlow.reduce((a, b) => a + b, 0));
this.measurements.type("power").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(totalPower.reduce((a, b) => a + b, 0));
this.measurements.type("flow").variant("predicted").position(POSITIONS.DOWNSTREAM).value(totalFlow.reduce((a, b) => a + b, 0));
if(totalPower.reduce((a, b) => a + b, 0) > 0){
this.measurements.type("efficiency").variant("predicted").position("atEquipment").value(totalFlow.reduce((a, b) => a + b, 0) / totalPower.reduce((a, b) => a + b, 0));
this.measurements.type("efficiency").variant("predicted").position(POSITIONS.AT_EQUIPMENT).value(totalFlow.reduce((a, b) => a + b, 0) / totalPower.reduce((a, b) => a + b, 0));
}
}
@@ -855,12 +843,12 @@ class MachineGroup {
return;
}
if (demandQ < absoluteTotals.flow.min) {
this.logger.warn(`Flow demand ${demandQ} is below minimum possible flow ${absoluteTotals.flow.min}. Capping to minimum flow.`);
if (demandQ < this.absoluteTotals.flow.min) {
this.logger.warn(`Flow demand ${demandQ} is below minimum possible flow ${this.absoluteTotals.flow.min}. Capping to minimum flow.`);
demandQout = this.absoluteTotals.flow.min;
} else if (demandQout > absoluteTotals.flow.max) {
this.logger.warn(`Flow demand ${demandQ} is above maximum possible flow ${absoluteTotals.flow.max}. Capping to maximum flow.`);
demandQout = absoluteTotals.flow.max;
} else if (demandQout > this.absoluteTotals.flow.max) {
this.logger.warn(`Flow demand ${demandQ} is above maximum possible flow ${this.absoluteTotals.flow.max}. Capping to maximum flow.`);
demandQout = this.absoluteTotals.flow.max;
}else if(demandQout <= 0){
this.logger.debug(`Turning machines off`);
demandQout = 0;
@@ -918,7 +906,7 @@ class MachineGroup {
//recalc distance from BEP
const { maxEfficiency, lowestEfficiency } = this.calcGroupEfficiency(this.machines);
const efficiency = this.measurements.type("efficiency").variant("predicted").position("downstream").getCurrentValue();
const efficiency = this.measurements.type("efficiency").variant("predicted").position(POSITIONS.DOWNSTREAM).getCurrentValue();
this.calcDistanceBEP(efficiency,maxEfficiency,lowestEfficiency);
}
@@ -942,9 +930,9 @@ class MachineGroup {
this.measurements.getTypes().forEach(type => {
this.measurements.getVariants(type).forEach(variant => {
const downstreamVal = this.measurements.type(type).variant(variant).position("downstream").getCurrentValue();
const atEquipmentVal = this.measurements.type(type).variant(variant).position("atEquipment").getCurrentValue();
const upstreamVal = this.measurements.type(type).variant(variant).position("upstream").getCurrentValue();
const downstreamVal = this.measurements.type(type).variant(variant).position(POSITIONS.DOWNSTREAM).getCurrentValue();
const atEquipmentVal = this.measurements.type(type).variant(variant).position(POSITIONS.AT_EQUIPMENT).getCurrentValue();
const upstreamVal = this.measurements.type(type).variant(variant).position(POSITIONS.UPSTREAM).getCurrentValue();
if (downstreamVal != null) {
output[`downstream_${variant}_${type}`] = downstreamVal;
@@ -1101,11 +1089,11 @@ async function makeMachines(){
for(let i = 1; i <= numofMachines; i++){
const machine = new Machine(machineConfigs[i],stateConfigs[i]);
//mg.machines[i] = machine;
mg.childRegistrationUtils.registerChild(machine, "downstream");
mg.childRegistrationUtils.registerChild(machine, POSITIONS.DOWNSTREAM);
}
Object.keys(mg.machines).forEach(machineId => {
mg.machines[machineId].childRegistrationUtils.registerChild(pt1, "downstream");
mg.machines[machineId].childRegistrationUtils.registerChild(pt1, POSITIONS.DOWNSTREAM);
});
mg.setMode("prioritycontrol");