EVOLV/scripts/monitor-health.js

#!/usr/bin/env node
/**
 * Monitor WWTP system health and process state.
 * Captures PS volume, flow rates, pump states, and control actions.
 */

const http = require('http');
const { execSync } = require('child_process');

const NR_URL = 'http://localhost:1880';
const SAMPLE_INTERVAL = 5000;
const NUM_SAMPLES = 20; // 100 seconds

function getLogs(lines = 50) {
  try {
    return execSync('docker logs evolv-nodered --tail ' + lines + ' 2>&1', {
      encoding: 'utf8', timeout: 5000,
    });
  } catch (e) { return ''; }
}

function parseLogs(logs) {
  const result = { safety: [], pressure: 0, control: [], state: [], errors: [], flow: [] };
  logs.split('\n').forEach(line => {
    if (!line.trim()) return;

    const volMatch = line.match(/vol=([-\d.]+) m3.*remainingTime=([\w.]+)/);
    if (volMatch) {
      result.safety.push({ vol: parseFloat(volMatch[1]), remaining: volMatch[2] });
      return;
    }

    if (line.includes('Pressure change detected')) { result.pressure++; return; }

    if (line.includes('Controllevel') || line.includes('flowbased') || line.includes('control applying')) {
      result.control.push(line.trim().substring(0, 200));
      return;
    }

    if (line.includes('startup') || line.includes('shutdown') || line.includes('machine state') ||
        line.includes('Handling input') || line.includes('execSequence') || line.includes('execsequence')) {
      result.state.push(line.trim().substring(0, 200));
      return;
    }

    if (line.includes('[ERROR]') || line.includes('Error')) {
      result.errors.push(line.trim().substring(0, 200));
      return;
    }

    if (line.includes('netflow') || line.includes('Height') || line.includes('flow')) {
      result.flow.push(line.trim().substring(0, 200));
    }
  });
  return result;
}

(async () => {
  console.log('=== WWTP Health Monitor ===');
  console.log(`Sampling every ${SAMPLE_INTERVAL/1000}s for ${NUM_SAMPLES * SAMPLE_INTERVAL / 1000}s\n`);

  const history = [];

  for (let i = 0; i < NUM_SAMPLES; i++) {
    const elapsed = (i * SAMPLE_INTERVAL / 1000).toFixed(0);
    const logs = getLogs(40);
    const parsed = parseLogs(logs);

    console.log(`--- Sample ${i+1}/${NUM_SAMPLES} (t=${elapsed}s) ---`);

    // Safety status
    if (parsed.safety.length > 0) {
      const latest = parsed.safety[parsed.safety.length - 1];
      console.log(`  ⚠️  SAFETY: ${parsed.safety.length} triggers, vol=${latest.vol} m3`);
    } else {
      console.log('  ✅ SAFETY: OK');
    }

    // Pressure changes
    if (parsed.pressure > 0) {
      console.log(`  📊 PRESSURE: ${parsed.pressure} changes (sim active)`);
    }

    // Control actions
    if (parsed.control.length > 0) {
      parsed.control.slice(-3).forEach(c => console.log(`  🎛️  CONTROL: ${c}`));
    }

    // State changes
    if (parsed.state.length > 0) {
      parsed.state.slice(-3).forEach(s => console.log(`  🔄 STATE: ${s}`));
    }

    // Flow info
    if (parsed.flow.length > 0) {
      parsed.flow.slice(-2).forEach(f => console.log(`  💧 FLOW: ${f}`));
    }

    // Errors
    if (parsed.errors.length > 0) {
      parsed.errors.forEach(e => console.log(`  ❌ ERROR: ${e}`));
    }

    history.push({
      t: parseInt(elapsed),
      safety: parsed.safety.length,
      pressure: parsed.pressure,
      control: parsed.control.length,
      state: parsed.state.length,
      errors: parsed.errors.length,
    });

    console.log('');

    if (i < NUM_SAMPLES - 1) {
      await new Promise(r => setTimeout(r, SAMPLE_INTERVAL));
    }
  }

  // Summary
  console.log('\n=== Health Summary ===');
  const totalSafety = history.reduce((a, h) => a + h.safety, 0);
  const totalErrors = history.reduce((a, h) => a + h.errors, 0);
  const totalControl = history.reduce((a, h) => a + h.control, 0);
  const totalState = history.reduce((a, h) => a + h.state, 0);

  console.log(`Safety triggers: ${totalSafety} ${totalSafety === 0 ? '✅' : '⚠️'}`);
  console.log(`Errors: ${totalErrors} ${totalErrors === 0 ? '✅' : '❌'}`);
  console.log(`Control actions: ${totalControl}`);
  console.log(`State changes: ${totalState}`);

  if (totalSafety === 0 && totalErrors === 0) {
    console.log('\n🟢 SYSTEM HEALTHY');
  } else if (totalErrors > 0) {
    console.log('\n🔴 ERRORS DETECTED');
  } else {
    console.log('\n🟡 SAFETY ACTIVE (may be normal during startup)');
  }
})().catch(err => {
  console.error('Monitor failed:', err);
  process.exit(1);
});