docs: initialize project wiki from production hardening session
12 pages covering architecture, findings, and metrics from the rotatingMachine + machineGroupControl hardening work: - Overview: node inventory, what works/doesn't, current scale - Architecture: 3D pump curves, group optimization algorithm - Findings: BEP-Gravitation proof (0.1% of optimum), NCog behavior, curve non-convexity, pump switching stability - Metrics: test counts, power comparison table, performance numbers - Knowledge graph: structured YAML with all data points and provenance - Session log: 2026-04-07 production hardening - Tools: query.py, search.sh, lint.sh Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
This commit is contained in:
70
wiki/overview.md
Normal file
70
wiki/overview.md
Normal file
@@ -0,0 +1,70 @@
|
||||
---
|
||||
title: EVOLV Project Overview
|
||||
created: 2026-04-07
|
||||
updated: 2026-04-07
|
||||
status: evolving
|
||||
tags: [overview, wastewater, node-red, isa-88]
|
||||
---
|
||||
|
||||
# EVOLV — Edge-Layer Evolution for Optimized Virtualization
|
||||
|
||||
Industrial automation platform for wastewater treatment, built as custom Node-RED nodes by Waterschap Brabantse Delta R&D. Follows ISA-88 (S88) batch control standard.
|
||||
|
||||
## Stack
|
||||
|
||||
Node.js, Node-RED, InfluxDB (time-series), TensorFlow.js (prediction), CoolProp (thermodynamics). No build step — pure Node.js.
|
||||
|
||||
## Architecture
|
||||
|
||||
Each node follows a 3-tier pattern:
|
||||
1. **Entry file** — registers with Node-RED, admin HTTP endpoints
|
||||
2. **nodeClass** — Node-RED adapter (tick loop, message routing, status)
|
||||
3. **specificClass** — pure domain logic (physics, state machines, predictions)
|
||||
|
||||
3-port output convention: Port 0 = process data, Port 1 = InfluxDB telemetry, Port 2 = parent-child registration.
|
||||
|
||||
## What Works
|
||||
|
||||
| Capability | Status | Evidence |
|
||||
|---|---|---|
|
||||
| rotatingMachine state machine | proven | 76 tests passing, all sequences verified |
|
||||
| 3D pump curve prediction (flow/power from pressure+control) | proven | Monotonic cubic spline interpolation across 34 pressure levels |
|
||||
| NCog / BEP tracking per pump | proven | Produces meaningful values with differential pressure |
|
||||
| machineGroupControl BEP-Gravitation | proven | Within 0.1% of brute-force global optimum |
|
||||
| Combination selection (2^n exhaustive) | proven | Stable: 1-2 switches across 5-95% demand sweep, no hysteresis |
|
||||
| Prediction health scoring | proven | NRMSE drift, pressure source penalties, edge detection |
|
||||
| Hydraulic efficiency (η = QΔP/P) | proven | CoolProp density, head calculation |
|
||||
| Unit conversion chain | proven | No double-conversion, clean layer separation |
|
||||
|
||||
## What Doesn't Work (honestly)
|
||||
|
||||
| Issue | Status | Evidence |
|
||||
|---|---|---|
|
||||
| C5 curve non-convexity | evolving | 5 raw data points cause spline artifacts, dP/dQ non-monotonic |
|
||||
| NCog = 0 at high ΔP | evolving | At ΔP > 800 mbar for H05K, Q/P is monotonically decreasing |
|
||||
| calcBestCombination (NCog-weight mode) | disproven | Uses NCog as proportional weight instead of BEP target |
|
||||
|
||||
## Current Scale
|
||||
|
||||
- 13 custom Node-RED nodes (12 submodules + generalFunctions)
|
||||
- rotatingMachine: 76 tests, 1563 lines domain logic
|
||||
- machineGroupControl: 90+ tests, 1400+ lines domain logic
|
||||
- 3 real pump curves: H05K-S03R, C5-D03R-SHN1, ECDV
|
||||
- Tick loop: 1000ms interval
|
||||
|
||||
## Node Inventory
|
||||
|
||||
| Node | Purpose | Test Status |
|
||||
|------|---------|-------------|
|
||||
| rotatingMachine | Pump/compressor control | 76 tests (full) |
|
||||
| machineGroupControl | Multi-pump optimization | 90 tests (full) |
|
||||
| pumpingStation | Multi-pump station | needs review |
|
||||
| valve | Valve modeling | needs review |
|
||||
| valveGroupControl | Valve group coordination | needs review |
|
||||
| reactor | Biological reactor (ASM kinetics) | needs review |
|
||||
| settler | Secondary clarifier | needs review |
|
||||
| monster | Multi-parameter bio monitoring | needs review |
|
||||
| measurement | Sensor signal conditioning | needs review |
|
||||
| diffuser | Aeration system control | needs review |
|
||||
| dashboardAPI | InfluxDB + FlowFuse charts | needs review |
|
||||
| generalFunctions | Shared utilities | partial |
|
||||
Reference in New Issue
Block a user