docs: initialize project wiki from production hardening session

12 pages covering architecture, findings, and metrics from the
rotatingMachine + machineGroupControl hardening work:

- Overview: node inventory, what works/doesn't, current scale
- Architecture: 3D pump curves, group optimization algorithm
- Findings: BEP-Gravitation proof (0.1% of optimum), NCog behavior,
  curve non-convexity, pump switching stability
- Metrics: test counts, power comparison table, performance numbers
- Knowledge graph: structured YAML with all data points and provenance
- Session log: 2026-04-07 production hardening
- Tools: query.py, search.sh, lint.sh

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
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---
title: 3D Pump Curve Architecture
created: 2026-04-07
updated: 2026-04-07
status: proven
tags: [predict, curves, interpolation, rotatingMachine]
sources: [nodes/generalFunctions/src/predict/predict_class.js, nodes/rotatingMachine/src/specificClass.js]
---
# 3D Pump Curve Prediction
## Data Structure
A family of 2D curves indexed by pressure (f-dimension):
- **X-axis**: control position (0-100%)
- **Y-axis**: flow (nq) or power (np) in canonical units
- **F-dimension**: pressure (Pa) — the 3rd dimension
Raw curves are in curve units (m3/h, kW, mbar). `_normalizeMachineCurve()` converts to canonical (m3/s, W, Pa).
## Interpolation
Monotonic cubic spline (Fritsch-Carlson) in both dimensions:
- **X-Y splines**: at each discrete pressure level
- **F-splines**: across pressure levels for intermediate pressure interpolation
## Prediction Flow
```
predict.y(x):
1. Clamp x to [currentFxyXMin, currentFxyXMax]
2. Normalize x to [normMin, normMax]
3. Evaluate spline at normalized x for current fDimension
4. Return y in canonical units (m3/s or W)
```
## Unit Conversion Chain
```
Raw curve (m3/h, kW, mbar)
→ _normalizeMachineCurve → canonical (m3/s, W, Pa)
→ predict class → canonical output
→ MeasurementContainer.getCurrentValue(outputUnit) → output units
```
No double-conversion. Clean separation: specificClass handles units, predict handles normalization/interpolation.
## Three Predict Instances per Machine
- `predictFlow`: control % → flow (nq curve)
- `predictPower`: control % → power (np curve)
- `predictCtrl`: flow → control % (reversed nq curve)
## Boundary Behavior
- Below/above curve X range: flat extrapolation (clamped)
- Below/above f-dimension range: clamped to min/max pressure level
## Performance
- `y(x)`: O(log n), effectively O(1) for 5-10 data points
- `buildAllFxyCurves`: sub-10ms for typical curves
- Full caching of normalized curves, splines, and calculated curves

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---
title: Group Optimization Architecture
created: 2026-04-07
updated: 2026-04-07
status: proven
tags: [machineGroupControl, optimization, BEP-Gravitation]
sources: [nodes/machineGroupControl/src/specificClass.js]
---
# machineGroupControl Optimization
## Algorithm: BEP-Gravitation + Marginal-Cost Refinement
### Step 1 — Pressure Equalization
Sets all non-operational pumps to the group's max downstream / min upstream pressure. Ensures fair curve evaluation across combinations.
### Step 2 — Combination Enumeration
Generates all 2^n pump subsets (n = number of machines). Filters by:
- Machine state (excludes off, cooling, stopping, emergency)
- Mode compatibility (`execsequence` allowed in auto)
- Flow bounds: `sumMinFlow ≤ Qd ≤ sumMaxFlow`
- Optional power cap
### Step 3 — BEP-Gravitation Distribution (per combination)
1. **BEP seed**: `estimatedBEP = minFlow + span * NCog` per pump
2. **Slope estimation**: samples dP/dQ at BEP ± delta (directional: slopeLeft, slopeRight)
3. **Slope redistribution**: iteratively shifts flow from steep to flat curves (weight = 1/slope)
4. **Marginal-cost refinement**: after slope redistribution, shifts flow from highest actual dP/dQ to lowest using real `inputFlowCalcPower` evaluations. Converges regardless of curve convexity. Max 50 iterations, typically 5-15.
### Step 4 — Best Selection
Pick combination with lowest total power. Tiebreak by deviation from BEP.
### Step 5 — Execution
Start/stop pumps as needed, send `flowmovement` commands in output units via `_canonicalToOutputFlow()`.
## Three Control Modes
| Mode | Distribution | Combination Selection |
|------|-------------|----------------------|
| optimalControl | BEP-Gravitation + refinement | exhaustive 2^n |
| priorityControl | equal split, priority-ordered | sequential add/remove |
| priorityPercentageControl | percentage-based, normalized | count-based |
## Key Design Decision
The `flowmovement` command sends flow in the **machine's output units** (m3/h), not canonical (m3/s). The `_canonicalToOutputFlow()` helper converts before sending. Without this conversion, every pump stays at minimum flow (the critical bug fixed on 2026-04-07).